Name
Tech. Session XII - 219
Date & Time
Thursday, June 26, 2025, 1:45 PM - 2:10 PM
Description
Understanding the relationship between spindle torque, tool kinematics, and material flow is important for the emerging solid-state additive friction stir deposition (AFSD) process. This study presents the first analytical modeling effort to integrate tool kinematics and material flow for the spindle torque prediction in AFSD. In the proposed model, material flow is first inferred by tool kinematics with consideration of slippage. The derived strain rate is then used to calculate flow stress based on the Johnson-Cook constitutive models for different materials. Spindle torque is estimated by integrating the effects of plastic deformation and sliding friction across tool-deposition surface. Experiments of wall deposition using aluminium 7075 feedstock at different spindle speeds are performed. In addition to aluminium 7075, the experimental data of stainless steel 316 in the literature is also applied for model validation. Experimental validation results show that the proposed analytical model can achieve good performance of spindle torque prediction for different deposition materials in AFSD.
Location Name
Crepe Myrtle
Full Address
Hyatt Regency
220 N Main St
Greenville, SC 29601
United States
220 N Main St
Greenville, SC 29601
United States
Session Type
Technical Session
Paper #
NAMRC 219
Author List
Flanagan Waldherr, Matthew Krugh, Vinita Jansari and Laine Mears
Paper Title
Methodology for Manipulation of Workload in Manual Assembly Experiments
Presenter Name
Flanagan Waldherr
Session Chair
Satyandra K. Gupta, Matthew Krugh
Presenter Email
flanman1999@gmail.com