Name
Tech. Session X - 265
Date & Time
Thursday, June 26, 2025, 9:50 AM - 10:15 AM
Description
Coaxial wire-fed powder-fed laser-directed energy
deposition (CWP-DED) is an additive manufacturing (AM)
process uniquely suited for dissimilar metal components
that offer the high deposition rates of wire-based laser
directed energy deposition (DED) and the high resolution of
powder-based DED. The high thermal gradients during rapid
heating and cooling cycles found with CWP-DED processing
cause residual stress, leading to reductions in mechanical
strength and geometrical accuracy of fabricated components.
In the present work, a parametric study is done on Inconel
625 and GRCop-42 to correlate residual stress to material
processing to gain a fundamental understanding of the
dissimilar metal produced with CWP-DED processing. CWP-DED
processed dissimilar metal material consisting of 30 wt%
GRCop-42 powder and 70 wt% Inconel 625 wire is deposited
and compared with arc melted samples through x-ray
diffraction (XRD) residual stress analyses. It is found
that processing parameters can greatly impact the resulting
homogeneity of the printed material, which significantly
impacts residual stress. Through this work, an approach to
measuring residual stress through XRD is established and
validated for the CWP-DED process as a first step towards
understanding process-induced residual stress in dissimilar
metal AM.
Location Name
Regency F
Full Address
Hyatt Regency
220 N Main St
Greenville, SC 29601
United States
220 N Main St
Greenville, SC 29601
United States
Session Type
Technical Session
Paper #
NAMRC 265
Author List
Stephanie Lawson, Dongqing Yan, David Tavakoli, Ali Tabei and Somayeh Pasebani
Paper Title
Process-induced residual stress analysis of Inconel 625 and GRCop-42 dissimilar metal fabricated via coaxial wire-powder laser directed energy deposition
Presenter Name
Stephanie Lawson
Session Chair
Jake Dvorak, Stephanie Lawson
Presenter Email
lawsonst@oregonstate.edu